Magnetic Components based on Adaptive CCM Technology at APEC – Booth# 653 –
Exxelia will exhibit innovative ranges of wound magnetic components at 2017 Applied PowerElectronics Conference, Tampa, FL, from March 27-30. Notable at Exxelia’s booth #623, will be products based on the highly customizable Chameleon Concept Magnetics (CCM) Technology. The CCM technology adapts to ...
Exxelia will exhibit the CCM series during the Applied Power Electronics Conference at Exxelia’s booth #623 from March 27-30, 2017 in Tampa, FL.
Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint.
Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204).
The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10.
CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Component materials meet UL 94-V0 rating.
Exxelia can evaluate losses and related temperature rise thanks to an in-depth knowledge of CCM technology. Thermal resistance data is available for each package size. Exxelia can also manufacture products in CCM technology according to MIL-STD-981.
HIGH VOLTAGE CERAMIC CAPACITORS BASED ON BRAND NEW DIELECTRIC MATERIAL
No more compromises between stability and capacitance! The brand new C48X material combines most advantages of NPO and X7R dielectrics, enabling the new high power and high frequency ceramic capacitor range to provide great stability in voltage, high capacitance, great dissipation factor and fast charge/discharge. Miniaturization is a driving need for future electronics pieces of equipment. This evolution, true whatever the application, leads Exxelia Technologies (ex-Eurofarad) to develop a brand new high voltage ceramic capacitors range based on a new dielectric material named C48X, combining most of the advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10-4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Exxelia Technologies’ capacitors based on the C48X material have been developed from 200V to 5kV with chip sizes ranging from 1812 to 16080, allowing a maximum capacitance value of 10μF 200V (10 times more than with an NPO ceramic). The standard stacked versions are proposed with a maximum capacitance value of 47μF 200V. Regarding the mounting of these capacitors, many configurations are possible to be compatible either with surface mounting or through-hole mounting. All these versions can be suitable for space use and can be designed in order to avoid any whisker growth risk (10% min lead in all tin-lead alloys used). The introduction of the C48X range in the EPPL (European Space Agency Preferred Parts List) for space is in progress for sizes 0603 to 6560 from 100V to 1kV up to size 1210 and up to 5kV until the size 6560). Some typical applications: • 400Hz Aircraft • Defense • Space • Precision/filtering capacitance in thermally challenged environment for AC or DC voltage
Film capacitor series keeps its cool even at 150°C
The Exxelia Dearborn 880P series of metalised Polyphenylene Sulfide (PPS) Film Capacitors is designed to keep cool when things get hot. With an operating temperature range of -55 to +150°C, they experience no derating for DC operations and none in AC operations up to +125°C. This enables them to function at full capacity in extreme heat applications. The ability to operate at such high temperatures can eliminate the need for a cooling system within the design, thus reducing overall design time, weight and space. PPS is a high-temperature, low-loss dielectric film used in the 880P series of wrap-and-fill capacitors. This allows them to feature superior electrical characteristics over an extremely wide temperature range and maintain excellent capacitance stability in one rugged, lightweight package. It performs consistently well in commercial applications such as in power supplies and in more demanding applications, such as in avionics, on a congested control or instrumentation panel. The series features a capacitance range of 0.0047 to 10.0µF and voltage ratings from 50 to 400VDC with precision tolerances as low as ±¼% through ±10% yielding greater accuracy of capacitance. It is also a customisable unit with voltage maximums of 700 – 800VDC at 125°C maximum (higher voltages are available at reduced capacitance). Made in the USA, the units are highly durable and capable of withstanding a five-pound pull force on lead axis. They are non-polar and demonstrate low loss factor, good voltage breakdown strength and high insulation resistance (low leak current) – and are completely stable over normal temperatures, voltages and frequency ranges. These characteristics allow the 880P series capacitors to deliver high performance in a variety of applications such as DC timing circuits, low- to high-frequency AC applications, and pulse or energy discharge uses. Additionally, the package has axial leads with moisture-resistant, flame-retardant epoxy end seals and an outer tape covering for maximum performance.